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Heartland RV’s New Elkhart Plant To Bring RV Manufacturing with Cutting-Edge Sustainability and Efficiency

In Elkhart, Indiana, Heartland RV has recently inaugurated a state-of-the-art assembly plant. This facility shows itself as a sign of the company’s growth and modern manufacturing techniques, poised to redefine efficiency and sustainability in RV production.

The new plant sprawls over 144,000 square feet, a space meticulously designed to accommodate the assembly of a diverse range of RVs, from compact travel trailers to expansive fifth-wheel toy haulers, according to a press release.

The facility’s layout is a marvel of engineering, featuring 40 stations, including 34 dedicated to assembly and an additional six for pre-delivery inspection (PDI). These PDI stations are crucial, ensuring that each Heartland RV meets the highest standards of quality and reliability before it ventures into the great outdoors.

Heartland RV’s commitment to innovation is vividly displayed in the plant’s adoption of the STORETEQ panel storage and retrieval system. This cutting-edge technology epitomizes automation’s role in modern manufacturing, optimizing the handling and cutting of panels with unprecedented precision. 

The system not only boosts efficiency but also significantly reduces material waste, a testament to Heartland’s dedication to sustainable manufacturing practices.

The plant’s automation extends beyond panel handling. It includes advanced features like remote power-driven crane systems, which streamline the movement of components across the assembly floor. 

Additionally, the plant boasts an automated hinge bore machine, ensuring flawless installation of hinges on cabinet doors. These technological advancements not only enhance production efficiency but also contribute to the superior quality of Heartland RVs.

In the realm of sustainability, Heartland RV’s Elkhart plant is a pioneer. The company’s approach to sustainable manufacturing is holistic, encompassing both the materials used in their RVs and the processes within the plant. 

For instance, the RVs feature aluminum framing and Azdel composite sidewalls, materials chosen for their durability, lightweight properties, and recyclability. This not only makes the RVs more fuel-efficient when towed but also aligns with Heartland’s environmental ethos.

The plant’s sustainability efforts are further evident in its solar initiatives. Heartland RVs are equipped with SŌL – Powered by the Sun solar packages, offering a range of solar capabilities for all models. 

From basic solar prep to options capable of powering larger RVs off-grid, these solar solutions underscore Heartland’s commitment to reducing energy consumption and embracing renewable energy sources.

A comprehensive recycling program complements the plant’s waste reduction efforts. Byproducts of the manufacturing process, such as styrofoam, cardboard, and metals, are recycled, keeping them out of landfills and contributing to a circular economy. 

This initiative is a clear indication of Heartland RV’s dedication to environmental stewardship and sustainable manufacturing practices.

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William Allen
William Allen
February 16, 2024 4:13 pm

Indeed! Heartland RV’s new Elkhart plant is undeniably remarkable. Did you realize that it features an innovative paint facility with robotic application systems, ensuring a flawless finish for their RVs? Additionally, the plant is equipped with intelligent technology for monitoring and controlling energy usage, further contributing to their sustainability efforts. It’s astounding to see their commitment to eco-friendly manufacturing practices.


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Hi, you might find this article from Modern Campground interesting: Heartland RV's New Elkhart Plant To Bring RV Manufacturing with Cutting-Edge Sustainability and Efficiency! This is the link: https://moderncampground.com/usa/indiana/heartland-rvs-new-elkhart-plant-to-bring-rv-manufacturing-with-cutting-edge-sustainability-and-efficiency/